Carpet Covered Quarry Floor Renovated in Stourport-on-Severn
I was contacted by a client from the Georgian canal town of Stourport-on-Severn regarding their Quarry tiled hallway floor. The client had moved into the property sometime in the past and unhappy with the appearance of the tiled floor decided to have it covered up with carpet. The carpet was now due for a change and rather than replace it she looked around to see if anyone could restore the original quarry tiles.
Having found Tile Doctor, I was asked to pay the property a visit and quote for the restoration. I arranged a convenient time and went over to survey the tiles which although dirty were in good physical condition. The carpet however had secured to the floor with a carpet gripped screwed through the grout and a strong carpet adhesive all of which would need rectifying as part of the restoration.
After reviewing the whole floor and completing a few tests I was confident we could remove the old glue and restore the floor back to its original condition. My quote was accepted, and a date agreed to start the work.
If you have never been, I can recommend a visit to Stourport, close to Kidderminster and famous for its canal junction location it was once one of the principal distribution centres for goods to and from the rest of the West Midlands.
Cleaning a Quarry Tiled Hallway Floor
The first job was to remove the carpet, underlay and carpet grippers. I then applied a strong dilution of Tile Doctor Remove and Go to breakdown the adhesives and to remove any old sealers. It was left to soak into the Quarry tile and grout for about ten minutes before being worked into the floor with a scrubbing rotary machine fitted with a black pad. It wasn’t long before the solution went dark with all the dirt that had been released from the pores of the tiles and the slurry was removed with a wet and dry vacuum.
I then applied Tile Doctor Acid Gel to remove some cement residue and combat any potential efflorescence issues which are quite common in old floors like these that don’t have a damp-proof membrane installed. The floor was then rinsed down with water to remove any trace of cleaning products, then then left to dry off overnight. Before leaving I spent time filling in the holes left by the screws of the carpet rods with a dark coloured grout which was as close a match to the colour of the tile as possible.
Sealing a Quarry Tiled Hallway Floor
On my return the following day I checked the moisture readings on the floor using a damp meter and as the readings were good, I proceeded to seal the floor. For a sealer I had chosen to use the tried and tested Tile Doctor Seal and Go Extra. This sealer allows for moisture vapour transmission making it partially breathable and ideal for situations where no damp proof membrane has been installed and where there is risk of moisture being trapped under the floor. It also allows the colour of the tiles to shine through without leaving a shiny finish. I gave the floor five coats allowing ample drying time in-between coats.
As you can see from the pictures the floor looked great and my client was extremely happy with the result and so pleased, they had finally taken the old hallway carpet up. For aftercare I recommended Tile Doctor Neutral Tile Cleaner to keep the floor in the best condition and ensure maximum longevity for the new sealer.
Source: Professional Restoration of a Quarry Tiled Hallway in Worcestershire